UV-5403S Smart Card Encapsulation Epoxy

Reliable Epoxy Encapsulation for Smart Cards and Electronics

UV-5403S

UV-5403S is a filled, electronic-grade UV/LED cure epoxy encapsulant engineered for smart card encapsulation and other high-reliability electronic applications. This glob top epoxy features low ionic content (<5 ppm Na⁺, K⁺, Cl⁻), ensuring excellent electrical performance and long-term device reliability.

The product cures rapidly under UV or LED exposure, with an optional secondary heat cure available when required. UV-5403S has been tested to withstand 85°C/85% RH conditions for over 1,000 hours, meeting stringent humidity and thermal stability requirements.

For applications requiring an unfilled epoxy encapsulant, see our companion product UV-8701E.

Product Specifications

No.of Components 1
Mix Ratio by Weight
Mixed Viscosity @RT(cps) 5000-8000
Pot Life @25°C(100 gram)
Recommended Cure 20-30 seconds @ 320-365nm, Minimum intensity 100 mW/cm
Alternate Cure 10 seconds @ 320-365nm, Intensity 250 mW/cm
Color Off-White
Specific Gravity 1.37
Hardness(Shore) 75
Refractive Index
Lap Shear Strength @25°C(psi) 2000
Tg(°C) 75
CTE(Below Tg)10-6/°C 40
Service Temp.Range -50°C to 130°C
Thermal Conductivity(W/m°K) NA
Volume Resistivity(500 V) 1.0x10^16

Features & Applications:

  • Smart card chip encapsulation for secure and reliable card manufacturing

  • General electronic glob top encapsulation for ICs and PCB protection

  • Glass assembly bonding with strong adhesion and clarity

  • Low-viscosity epoxy for easy dispensing and void-free coverage

  • Low ionic content (<5 ppm Na⁺, K⁺, Cl⁻) for improved electrical reliability

  • Fast UV/LED cure time with optional secondary heat cure

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