Epoxyset saves you time and money with Premixed & Frozen Materials
Epoxyset supplies a complete line of premixed and frozen adhesives, sealants, and potting compounds using a specialized proprietary process that delivers quality results. Epoxyset can take nearly any one of its products and supply it as a premixed and frozen system. The process consists of weighing the reactive compounds at the precise mix ratio, mixing until a homogenous mixture is made, degassing to eliminate entrapped air, packaging into pre-portioned syringes, and freezing to suspend the reaction. All of the desirable properties of the compound are maintained using this process. All of our products are strictly tested by our quality control laboratory to assure the finished product meets specifications.
Epoxyset premixed and frozen products assure quality, saves time and money, reduces waste, improves safety and increases productivity. Our frozen systems allow our customers to focus on manufacturing and eliminate the need to spend valuable time processing adhesives which can be messy, difficult and inconsistent.
Delivering a Quality Product
The use of Epoxyset frozen products guarantees the product is weighed and mixed properly so you don’t have to. Our fully equipped Quality Control lab tests for important factors including work life, bond strength, viscosity, density, and hardness. We can also test to our customer’s individual specifications.
Epoxyset frozen adhesives are tightly controlled using batch manufacturing which allows important aspects of the system to be tightly controlled. We limit our batches depending on the particular product to ensure quality and to deliver each lot of material with consistency. We offer our premixed and frozen adhesives in a variety of sizes from 1mL graduated syringes up to 55mL syringes. We also package products in 6oz, 10oz, 12oz, and even 32oz cartridges on specialty products.
How to save money using Epoxyset Premixed and Frozen Adhesives
Epoxyset premixed and frozen systems REDUCE WASTE!. Our precise mixing and packaging allows our customers to simply remove syringes from the freezer, let them thaw, and use immediately. There is no more time wasted on mixing a large batch only to use a portion of it and discard the rest. Trying to get every drop out of a bucket or bottle is next to impossible when weighing and mixing yourself. Dispensing a syringe of adhesives guarantees much less waste and more material can be used in the production line.
Reduced Rejects
All Epoxyset frozen adhesives are tested for complete quality assurance. Component manufacturers can have rejected parts due to improper weighing and/or mixing of the adhesive or encapsulant. Our processing of premixed and frozen guarantees that the resin to hardener mix ratio is always accurate and homogeneously mixed. Epoxyset premixed and frozen products eliminates a large portion of the risk.
Safety
In premixed and frozen systems, the handler has a significantly lower possibility of chemical exposure. This results in a greatly reduced potential for contact dermatitis or other exposure hazards. Using premixed and frozen system also reduces the risk of spills and contamination of the work area which can cause harm to others.
Short Lead time
Epoxyset has very short lead times compared to its competitors. Our standard lead time for premixed and frozen adhesives is less than 7 days and all products are shipped priority for the shortest transit time. Our experience in processing, packaging, and logistics both domestically and internationally allows Epoxyset to decrease lead time.
Handling
Frozen products are kept frozen at -80ºC at our facility and shipped in dry ice using specially insulated boxes. All premixed and frozen products are sent via next day shipment and are to be stored in a commercial freezer at -40ºC (or below) upon receipt.
Additional Capabilities
Epoxyset frozen adhesives meet the demanding needs of the medical device, electronics, and other high tech industries. Almost all Epoxyset products are available in premixed and frozen packaging including epoxies, silicones, and polyurethanes. In addition to our own products Epoxyset also offers the packaging service for other products in these industries. We can supply premixed and frozen systems of products manufactured by Henkel Loctite, Huntsman, LORD Corporation, 3M and many others.
Technical Service
Epoxyset chemists and engineers specialize in all the uses of engineered polymers including bonding, sealing, coating, and encapsulating. We are commonly asked for solutions to novel, demanding applications and we take pride in accepting these challenges. Many companies who offer premixed and frozen services are not manufacturers or do not have the technical experience to offer anything beyond the service. Also, many companies that offer premixed and frozen packaging do not do it themselves and are not comfortable with the operations. We are both manufacturer and packager to assure the best results.
Contact Epoxyset for product and application assistance and find out whether premixed and frozen adhesives are the right fit for your application. Epoxyset also supplies products in standard 2-part containers as well as side by side cartridges and bi-packs.
