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Thermal Management

potting and encapsulatingThermal Management

10 Powerful Applications and Benefits of Thermally Conductive Epoxies

Introduction to Thermally Conductive Epoxies In today’s high-performance world of electronics and engineering, thermally conductive epoxies are the unsung heroes keeping devices cool and reliable. These advanced adhesives are engineered to conduct heat efficiently while providing strong mechanical bonding and electrical insulation. Unlike traditional epoxies, which trap heat, thermally conductive versions transfer it away from sensitive components, reducing the risk of overheating and failure. At their core, these epoxies consist…
Paven Patel
October 14, 2025
ElectronicsThermal Management

Thermally Conductive Adhesives

Thermally conductive adhesives (TCAs) are specialty bonding materials that both mechanically secure components and provide a heat‐flow path between heat‐generating devices (e.g. power semiconductors, LEDs, batteries) and heat‐dissipating structures (e.g. heat sinks, chassis). They’re widely used in electronics, EV battery packs, LED modules, and aerospace systems to prevent overheating, improve reliability, and even replace mechanical fasteners. 1. Key Functions & Formats Primary roles Thermal management: fill micro-gaps and conduct heat…
Paven Patel
May 30, 2025
Thermal Management

Thermal Adhesive Epoxy: A Guide to Effective Application and Use

There are a number of ways to bond different materials or substrates, with epoxy being a popular option due to its durability under harsh conditions. Thermal adhesive epoxy is an umbrella term for any industrial resin-based adhesive consisting of thermosetting polymers that cure or harden via a chemical reaction at room temperature or with heat.  When properly applied, thermal epoxy adhesives create ultra-high strength bonds capable of withstanding fluctuating temperatures,…
Paven Patel
February 7, 2024
Thermal Management

TGF-331 Thermally Conductive Liquid Gap Filler for Electronics

EpoxySet’s dispensable liquid gap fillers complete our line of thermal management compounds designed for both ease of use and high performance. With simple 1:1 mix ratios and excellent rheological properties, our thermally conductive liquid gap fillers are well-suited for high-volume applications, including filling air gaps in automotive electronic control units (ECUs). Additional applications include LED bonding, PCBA-to-housing interfaces, discrete component-to-heat spreaders, computer hardware, peripherals, and other automotive electronics. Why choose…
rob_bdc
June 14, 2019